Total Productive Maintenance (TPM) For Practical Implementation
Three Days Public Training
Mulia – Hotel, Jakarta, 21 – 23 May 2008
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OVERVIEW
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In industrial world today, a system effective, performance and
complexity is not enough to comply with the consumer requirements.
Concurrently, Cost and skill is growing up rapidly while, the
competition is conducted very tight. For that reason, it is necessary
needed to create the medical science of machines with cost efficient.
Total Productive Maintenance (TPM) is a maintenance program which
involves a newly defined concept for maintaining plants and
equipment. The goal of the TPM program is to markedly increase
production while, at the same time, increasing employee moral and job
satisfaction.
TPM program brings maintenance into focus as a necessary and vitally
important part of the business. This also provides a methodology to
control down time for maintenance as a part of the manufacturing day
and, in some cases as an integral part of the manufacturing process
without avoid safety and environmental consideration. The goal is to
hold emergency and unscheduled maintenance to a minimum in order to
achieve a target for equipment effectiveness, a company-wide
preventive maintenance includes; employee, autonomous maintenance
driven.
GOALS of TPM
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• Zero Unplanned Downtime
• Zero Defects
• Zero Speed Losses
• Zero Accidents
• A Long Healthy Machine Life Cycle With Minimum Repair Costs
COURSE OBJECTIVES:
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• Understand How and Why Equipment Fails
• Identify Causes and Types of Equipment Failures
• Use Root Cause Identification Tools
• Measure Overall Equipment Effectiveness (OEE)
• Implement 5S
• Build an Effective Maintenance Team
• Create a Tracking and Checklist Program
• Utilize Visual Guides
• How to Communicate TPM through the whole Facility
COURSE OUTLINE
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• Introduction & Objectives Overview of TPM Principles and Techniques
• TPM Initiation how to tailor TPM for your business and make it work
effectively
• Various types of maintenance
• The 8 keys strategies
• The 6 Big Losses
• Overall Equipment Effectiveness (OEE)
• TPM Structure; duties of various departments
• Autonomous Maintenance
• Fundamental Reliability Engineering for TPM Implementation
- Case Study
• Building Maintenance Strategies; safety & environmental concern
• Developing worker maintenance mindset through one-point lessons
DATES & PLACE
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Dates : 21 – 23 May 2008
Waktu : 8.00 am – 4.00 pm
Place: MULIA-HOTEL, Jakarta
Jl. Asia Afrika, SENAYAN
JAKARTA 10270
INDONESIA
Hotel Reservations
E-mail: reservation@hotelmulia.com
Fax: 62-21-574-9449
Reservations Direct Line: 62-21 575-3299
Reservations Hotline: 0800-1-0 MULIA (68542)
COURSE FEES
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Course fee is Rp 4.450.000,- (Four Million and Four Hundred Fifty
Thousand Indonesia Rupiah) /delegate and could be transferred to the
following account number, and including; lunch, training kit, 2 x
Coffee break/day, Course certificate excluding accommodation and Tax.
Please transfer to the following account;
HANDAL WIRA MANDIRI
Bank Account no.; 120-0004031808,
Bank Mandiri - Cabang Cempaka Putih
Jakarta, INDONESIA
INFORMATION & REGISTRATION
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PT. Handal Wira Mandiri
Jl. Danau Semayang Blok B III No.104, Pejompongan, Jakarta
Website: 1. http;//www.handalconsulting.com
2. http;//www.handal.co.id
Email: handal008@gmail.com
Phone; 021 – 5708775
Fax ; 021 – 5702113
Contac Persons; Ms. Desmeli, Ms. Yayu
24 hours services; 1. Tlp. 021-70897550, 2 HP; 0815 11831936
INSTRUCTORS:
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Mas Agus Balia
Qualification : Master degree in Mechanical Engineering from Paul
Sabatier University, Toulouse-France, majoring in Thermodynamics and
Heat Transfer.Profesional Experience; 11 (Eleven) Years experience in
Aircraft industry and the last of the job as a propulsion Lead
engineer, On Job Training in Sundstrand Power System, San Diego CA –
USA, Research Engineer in Toulouse Institute of Fluid Mechanics Lab -
France. Last 8 (Eight) years in Oil & Gas, petrochemical industries
i.e.; Reliability and Maintenance Manager at PT Amoco-Mitsui PTA
Indonesia. Course attended; Applied Heat Exchanger and Thermal
Insulation Design, Banten 2003, RCM II by PWC Consulting, Jakarta
2002, HAZOP Revalidation Course. Banten 2002, Root Cause
Certification Training, Banten 2001, Mechanical Seal Design Course,
Jakarta 2001, Propulsion Training For Inspector, Bandung 1999.
Alfino Alwie
Professional Experience; 11 (Eleven) Years experience in Aircraft
industry that includes; Investigation of design for improved civil
aircraft maintainability, high temperature oxidation alloys, aircraft
explosive decompression design analysis and on job training at
several Europe companies, such as; Airbus Industry & Rolls Royce,
Britania Airways. Last 8 (Eight) years in Oil & Gas, petrochemical
industries i.e.; CONOCOPHILIPS FPSO Belanak, Unocal West Seno UNOCAL
TLP-A, SAPI-HANOVER, TOTAL PECIKO 3-4, CNOOC especially in Safety
Management System Review for certification purposes, as Independent
Certification Team (ICT)-MIGAS and also active to develop Risk Based
Inspection, Reliability Centered Maintenance and Risk Assessment such
as; KONDUR PSA, BP sub-marine Pipelines, CNOOC, EXXONMOBIL, PT PUPUK
KALTIM Tbk, PT. Kaltim Pasifik Amoniak. Qualification; Master degree
from Cranfield University, UK especially in the field of Safety,
Reliability, Availability and Maintainability, as a member Safety &
Reliability Society, UK, Certified Managing Safely by IOSH, U.K.
Course attended; Explosive Decompression Design Analysis (Daimler-
Benz, Hamburg-Geman), Advance Reliability Analysis (School of
Engineering, U.K), etc.