Best Practices Preventive & Predictive Maintenance
Four Days Public Training
MULIA Hotel – Jakarta, 31th July – 3rd August 2007
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General Objectives
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To provide the participants the comprehensive course on preventive
and predictive maintenance and how to implement the effective
maintenance: (1) key element of maintenance and maintainability,
(2) reliability factor in maintenance, (3) planning and scheduling,
(4) maintenance budgeting, (4) managing preventive maintenance,
(5) optimum predictive maintenance, (6) implementation predictive
maintenance, (7) case study.
Recommended Participants
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¨ Maintenance managers
¨ Operation managers
¨ Production managers
¨ Maintenance Engineers and supervisors
¨ Service Engineers and supervisors
¨ Work-over engineers and supervisors
¨ Logistic managers & staffs
Course Instructor
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· Dr. Ir. I Wayan Suweca graduated from Department of Mechanical
Engineering Institut Teknologi Bandung in 1985. He received his
Master degree, in 1987 from Ecole Centrale de Lyon, French. He then
continued to pursue a Ph.D. degree and he was awarded in 1990. From
1987 he is a faculty member of the Mechanical Engineering Department
of ITB. As a lecturer, he gives courses on Technical Drawing, Design
of Machine Component, Finite Element Method, Computer Aided Design,
Innovative Product Development, and Design Optimization. His
research interests are in mechanical design, in design optimization,
in maintenance, and in control vibration. He has published and or
presented many papers in national and international
seminars/proceeding in the field of mechanical design, design
optimization, control vibration, finite element, stress analysis,
and computer aided design. His experience in mining equipment and
machinery are including as a engineering consultant of PT Tambang
Batubara Bukit Asam, PT Timah Tbk, PT KA Indonesia, PT INCO, PT
Geodipa, PT INKA, PT DAK Bangka, PT PAMA Persada, PT Pertamina, etc.
He has been involved as an instructor in a number of industrial
training, both publicly and in-house (mainly for oil and gas)
company in field of Maintenance, Piping Technology, Valves
Technology, Hydraulics and Pneumatics, Gear Technology, Stress
Analysis, Failure Analysis, Finite Element Method (Theory and
Software Application), etc.
· Dr. Ir. Rachman Setiawan earned his "Bachelor of Engineering"
degree from Mechanical Engineering Dept. ITB in 1996, and continue
his study in 1998 to achieve his M. Sc. Degree in Mechanical
Engineering Design From UMIST, UK in 1999. His Ph. D degree was
awarded in July 2004 by University of Southampton, UK, for the
research in Dynamics on Composites. Among his research interests
are: Mechanics of composite materials, Design with composites,
Mechanical engineering design, Structural crashworthiness,
Optimization, Dynamics, Strength of materials and Maintenance. He
currently lectures in Mechanical Engineering Dept. ITB on a number
of subjects, including Strength of materials, Numerical methods,
Design of pressure vessels, Design of material handling equipment.
His engineering consultancy experiences include the work with PT
TIMAH (Tbk.), PT. KERETA API (Persero) and PT Pertamina (Persero).
As an instructor, he has been involved in a number of Industrial
Training, among which are: Gear Technology (PT INCO), Preventive and
Predictive Maintenance (PT CPI), Advanced maintenance management
(various) and Composites Technology (PT Star Energy).
Course Outline
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1. Maintainability and Maintenance
Maintainability concept, maintainability in product life cycle,
life cycle cost, cost effectiveness, total life cycle cost
visibility, maintainability and related interfaces, maintenance
definition, maintenance category, optimum maintenance,
maintenance time relationship.
2. Reliability Factors
Reliability function, failure rate and mean time between
maintenance (MTBF), main time to failure (MTTF), main time to
first failure (MTFF), probability of survival, probability growth
curve.
3. Planning and Scheduling
Maintenance planning, types of work to be planned, how to plan
maintenance work, job estimating and scheduling techniques, gross
versus net capacity, work order planning in detail, plan follow
up.
4. Maintenance Information Flow
Purposes of maintenance information flow, maintenance work order,
design of work order, work order types, three main parts of work
order.
5. Managing Preventive Maintenance
Preventive maintenance, PM strategy for 3 equipment life cycles,
justifying PM expenditures, PM System installation, access to
equipment, PM frequency, common task, staffing the PM effort,
strategies to get PM done, steps to install PM system, survey, PM
system improve professionalism.
6. Introduction to Predictive Maintenance
Introduction, advantages of predictive maintenance, failure in
machinaries/equipment, somes techniques in predictive
maintenance.
7. Optimum Predictive Maintenance Program
Selection of predictive maintenance system, microprocessor-based
system, microprocessor, host computer, transducer.
8. Predictive Maintenance Program Implementation
Predictive maintenance program application, a successful program,
the long term objectives and goals of a predictive maintenance
program, management support, dedicated and accountable personnel,
efficient data acquisition and analysis, equipment
classification.
9. Parameter Monitoring
Vibration theory overview, mechanical equipment, machine-train
component, unbalance, misalignment, mode shape and resonance,
bearing and bearing type, gear and gearboxes, running speed (s).
10.Vibration Measurement
Measurement, general scheme of vibration measurement, transducer,
conditioning amplifier, dynamic signal analyzer, transducer
selection.
Dates & Location
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DATES : 31st July – 3rd August 2007
Time : 8.00 am – 4.00 pm
Location : MULIA – HOTEL, Jakarta
Jl Asia Afrika Senayan
Jakarta 10270- Indonesia
Information and Reservations:
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E-mail: reservation@hotelmulia.com
Telephone: (62-21) 575 3299
Facsimile: (62-21) 574 9449
Reservations Hotline: 0800-1-0 MULIA (68542)
This is a toll-free number within Indonesia.
Course Organizer
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Handal Consulting, Training & Services
Jl. Danau Semayang Blok BIII No. 104
Pejompongan, Jakarta 10210
Website : 1. http://www.handal.co.id
2. http://www.handalconsulting.com
Email address: handaltraining@gmail.com
Phone: +62 21 – 5708775
Fax : + 62 21 – 5702113
Contac Persons: Ms. Desmeli, Mr. Yunan
24 Hours Services: +62 21-70897550
Fees
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Course Fee: Rp. 5.450.000,- including: training modules,
merchandise, seminar kit, training certificate, 2 x coffee break &
lunch and excluding accommodation.
Method of Payment
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Transferred to;
HANDAL WIRA MANDIRI
Bank Account no.: 120-0004031808
Bank Mandiri - Cabang Cempaka Putih
Jakarta - INDONESIA
