PIPING & PIPELINE INTEGRITY MANAGEMENT SYSTEM WITH ASME 3.1
Four Days Public Training
Gran-Mahakam Hotel, Blok-M, Jakarta
14-17 October 2008
FOREWORD
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The Piping Systems & Pipeline Code establishes rules of the design,
inspection, maintenance and repair of piping systems and pipelines
throughout the world. The objective of the rules is to provide a
margin for deterioration in service. This course will center on the
on the practical aspects of piping and pipeline design, integrity,
maintenance and repair.
OBJECTIVES
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• The Participant will gain an in-depth knowledge of pipe and
fitting material specifications, manufacturing, fabrication
process and their influence on mechanical properties of strength
and toughness, to help in material selection and failure analysis.
• The participant will understand the technical background to the
design formulas, and their application to the design of piping
systems and pipelines. The course addresses rules of good practice
in layout of piping systems for reliable operation.
• The participant will gain a practical understanding of piping and
pipeline mode of failure, corrosion mechanisms, how to recognize
them, classify them and resolve them.
• The participant will learn risk assessment for piping & pipeline
i.e. probability of failure and their consequences if failures
occur.
• The participant will be introduced to the latest techniques and
research in piping and pipeline integrity to analyze a degraded
condition due to either corrosion or mechanical damage.
COURSE CONTENT
******************
1. Introduction
- History of Pipeline Technology
- ASME Codes and Standards
- API Standards
- NACA, MSS-SP, PFI Standards
- Fundamentals of Maintenance and Integrity
2. Materials Selection
- API 5Land ASTM Specifications
- Practical Aspects of Metallurgical Properties
- Chemistry and Material Test Reports
- Linepipe manufacturing
- Fabrication and Fittings specification
- Mechanical Properties: Strength and Toughness
- Material selection technique
3. Welding
- Overview of Pipe and Pipeline Welding Practice
- API 1104 and ASME IX Requirement
- Welding In-service: Challenge and Solutions
4. Strength Integrity for Sustained Loads
- Operating and Design Pressure
> How to Establish the System Design Pressure
> Introduction to Pressure Relief Valves
> Pipe and Pipeline Sizing Formula with Applications
> Rules of Good Practice in layout
> Pump and Compressor Piping
> How to Support a piping System
> Review of Support Types and their Application
> Lesson learned from Poor Support Practices
- Temperature Effects
> Flexibility Layout Analysis
> Temperature Transients and Fatigue Damage
- Vibration In Service
> Mechanical and Hydraulic Induced Vibration in Piping
> How to Measure Analyze Resolve Vibration
5. Strength Integrity for Occasional Loads
- Pressure Transients
> Recognizing and Solving Liquid Hammer
> Pump Station Transients
> Study of Pipeline Failures Due to Transient
> Two-Phase Liquid -Vapor Transients
> Two-Phase Liquid-Gas Transients
> Gas Discharge Transients
- Buried Pipe
> Soil Loads
> Surface Loads
> Expansion of Buried Pipe
> Soil settlement
> n-service Movement of Pipeline
- Pipeline Failures
> Study Case Histories
> Understanding Why Failures Occur and How to Avoid Them
6. Corrosion Assessment and Protection
- Introduction to Practical Corrosion
- Classification of Corrosion Mechanisms
- General Wall Thinning
- Local Corrosion: Galvanic Effects
- Crevice Corrosion
- Pitting Corrosion
- Environmental Effects
- Hydrogen and H2S Effects
- Microbiological Corrosion
- Corrosion Protection
- Cathodic Protection Overvie
7. Corrosion Assessment and Protection
- Introduction to Practical Corrosion
- Classification of Corrosion Mechanisms
- General Wall Thinning
- Local Corrosion: Galvanic Effects
- Crevice Corrosion
- Pitting Corrosion
- Environmental Effects
- Hydrogen and H2S Effects
- Microbiological Corrosion
- Corrosion Protection
- Cathodic Protection
8. Risk Assessment Overview
- Introduction to risk assessment
- Risk Criteria
- Probability of failure
> Third party damage
> Corrosion aspects
> Design aspects
> Incorrect operation
- Consequence of failure
> Product hazard
> Spill assessment
> Dispersion calculation
> Receptors
- Risk Representation
9. Maintenance & repair
- Flange and Mechanical Joints
> Overview of Different Types of Flanges and Application
> Causes of Flange Leaks and How to Resolve
> Case Study of Flange Failure
> Assembly of Flange Joints and Leak Tightness
- Pressure and Leak Testing
> The Difference Between Leak Testing and Pressure Testing
> Review of Difference Testing Techniques
> The Purpose of Hydro test
> How to Conduct a Hydro test
> Pipeline and Piping Systems Testing
> Pneumatic Testing
- Repair Techniques
> The New ASME Repair Standards
> The Fundamentals of Repair package
> Pipe and Component Replacement
> Grinding and welding
> Welded Sleeve: Type A and B
WHO SHOULD ATTEND
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Plant engineers in mechanical reliability programs, structure
engineer, plant inspectors, central engineering staff, and
consultants for refining and petrochemicals. Piping & Pipeline
Integrity Management System with ASME 3.1 can also be beneficial for
the pulp, paper, fossil fuel utility, and other industries that use
and maintain the piping and pipeline integrity system.
DATES & PLACE
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Dates : 14 - 17 October 2008
Place : Gran MAHAKAM-Hotel-Jakarta
Jl. Mahakam I No.6, Blok M
Jakarta 12310
For Resevation; reservation@granmahakam.com
Phone: +62 21 720 9966
Fax : + 62 21 725 2011
INFORMATION & REGRISTRATION
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HANDAL CONSULTING & TRAINING
Jl. Danau Semayang Blok B III No.104, Pejompongan, Jakarta
Website: 1. http://www.handal.co.id 2. http://www.handalconsulting.com
e-mail: traininghandal@gmail.com
Phone: 021 – 5708775
Fax : 021 – 5702113
Contac Persons: Ms. Dina, Mr. Reza
24 hours information services; 021-70897550, 081511831936
COURSE FEES
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Course fee is Rp. 5.750.000,- / delegate including; training
modules, training KIT, merchandise & certificate also; 2 x Coffee
Break + Snacks, Lunch, and exluding accomudation and tax.
METHOD OF PAYMENT
***********************
COULD BE TRANSFERRED TO THE FOLLOWING ACCOUNT;
HANDAL WIRA MANDIRI
Bank Account no.: 120-0004031808,
Bank Mandiri - Cabang Cempaka Putih
Jakarta, INDONESIA
INSTRUCTOR
****************
The Instructors for this short course will be given by expert in
certain field that is:
Dr. Ir. IGN Wiratmaja Puja & Team
Profesional experience: More than 15 years in mechnanical
engineering especially in failure and stress analysis, mining
machinery and design as well as mechanical drawing and has been a
consulting engineering expert in machinery, pipeline, piping and
equipment maintenance such as; PT. Tambang Batubara Tanjung Enim,
KONDUR Petroleum and PT. Kereta Api Indonesia, ConocoPhillips,
CNOOC, BP-Indonesia, etc. He also has served as an in-company
training instructor for several major oil and gas companies such as
PT. Badak LNG, PT. Freeport Indonesia, VICO and PT. Timah Tbk,
Handal Consulting & Training. Dr. Ir. I. Wiratmaja Puja has authored
numerous publications and Presentations related to mechanical
engineering and mining machinery. He is a faculty member of the
Mechanical Engineering Department of ITB.He holds a M.Sc. and Ph.D.
degree in Mechanical Engineering from the University of Kentucky,
USA. He earned his post Doctoral in Material and Solid Mechanics
Dept of Mechanical and Intelligent System Engineering Tokyo
Institute, Japan.
