Practical Application of Vibration Monitoring & Analysis
++ Simulation
Four Days - PUBLIC TRAINING
Gran Mahakam – Hotel, Jakarta 22 – 25 January 2008
Background
**************************
Practical Application of Vibration Monitoring & Analysis is designed
to meet the Predictive & Preventive maintenance system requirement by
providing an intensive overview and the core skills and knowledge
required to become and remain a successful PREDICTIVE MAINTENANCE &
PREVENTIVE MANAGEMENT system.
The principles of monitoring the health of plant machinery by
checking vibration are straightforward. All operating machines
vibrate. Since an increase in vibration almost always accompanies
deterioration in running conditions, it is possible to gain
information about a machine's condition by monitoring vibration
levels. This training provide a Vibration analysis in order to
achieve the standard requirements and company objectives, it is
extremely important element for successful predictive and preventive
maintenance, machinery condition monitoring and reliability
Who Should Attend
******************************
This valuable training is provided for all workers who are
responsible in the field of a OPERATION & MAINTENANCE such as;
project managers; maintenance specialists; corporate managers,
Engineers, Lead Engineer, Reliability and Maintenance Management
Professionals and other Operating Managers who have in charge in
vibration engineering.
Course Syllabus: Practical Application Vibration Monitoring Analysis
1. What is vibration and how can it be used to evaluate machinery
condition
• What is frequency, a time waveform, phase, spectrum
• What are displacement, velocity, and acceleration. When to use
it?
• How to convert these measurements
• What is the difference between RMS, peak and peak-to-peak
amplitude? What is the significance
• How to know when vibration is too high
2. A discussion of strengths and weakness of typical vibration
instruments
3. What is the important difference between analog and digital
methods?
4. What is the role of, high frequency detection (HFD). How should
alarm levels be set at various speeds?
5. Vibration analysis and evaluate machine-operating condition
• An overview of the vibration diagnostic chart
• Mass unbalance, eccentric rotors, bent shafts, and misalignment
• Mechanical looseness, improper component fit, soft feet, and
belt drive problems
• Introduction to rolling element bearing problem detection using
vibration spectrum analysis
• Introduction to gear wear problem detection
• Introduction to detection of electrical problems within
induction motors
• Introduction to balance resonance's, their detection, and their
effects on machinery
6. Common pitfalls in making everyday vibration measurements and
their effect on detection and diagnosis of machinery problems
• Proper and improper measurements locations
• Effect of sensor mounting on resulting vibration
• Incorrect sensor selection
• Incorrect measurement parameter (mills, in/sec., g)
• Incorrect frequency spans
• Poor measurement techniques
7. What is time waveform and how is it converted into an FFT spectrum
8. Successful predictive maintenance programs – how they were set up
and their advantages
9. Presentation of real-world case histories for problems found
within the "Illustrated VibrationDiagnostic Chart"
10. Hands-on workshop using a world-class portable vibration
instrument and analytical software
• Overview of all facilities of the instrument and its vibration
analysis techniques used
• Introduction to vibration diagnostic software (Installation and
Setup)
• Overview of all facilities of the software and how they work
• Building a database on the software (Plant and Route)
• How the hardware (instrument) communicates with the software.
Hot to upload and download route and report
• On-site vibration measurement / data collecting
• Practical Analysis of measurement data
• How to generate and print vibration report
• Overview of Field Balancing (In-situ Balancing) using the
portable instrument and how to generate balancing report
11. Simulation using Bruel & Kjaer Vibro's Vibrotest60 – the two
channels portable vibration analyzer
Dates & Place
************************
DATES : 22 – 25 January 2008
Time : 8.00 am – 4.00 pm
Place : GRAN MAHAKAM – HOTEL, Jakarta
Jl. Mahakam I No.6, Blok M
Jakarta 12310
For Resevation; reservation@granmahakam.com
Phone: +62 21 720 9966
Fax : + 62 21 725 2011
Course Fees
******************
Course fee is Rp. 5.550.000,- /delegate and could be transferred to
the following account number, and including; lunch, training kit, 2 x
Coffee break/day, Course certificate, excluding accommodation and Tax.
Please transfer to the following account;
HANDAL WIRA MANDIRI
Bank Account no.; 120-0004031808,
Bank Mandiri - Cabang Cempaka Putih
Jakarta, INDONESIA
INFORMATION & REGISTRATION
*******************************
Handal Consulting & Training
Jl. Danau Semayang Blok B III No.104, Pejompongan, Jakarta
Website: 1. http;//www.handalconsulting.com
2. http;//www.handal.co.id
e-mail; handalconsulting08@gmail.com
Phone; 021 – 5708775
Fax ; 021 – 5702113
Contac Persons; Ms. Desmeli, Ms. Yayu
24 hours service; 021-70897550
INSTRUCTOR:
**************************
Eric Suseno & Team
Profesional experience: Trainer of Vibration Analysis, Laser
Alignment and Balancing – Incorporated with Academy of Applied
Engineering (2005- present), More than 3 years experience in
predictive maintenance technology. Providing in house training for
PERTAMINA Refineries such as; PERTAMINA DUMAI, PERTAMINA PLAJU,
PERTAMINA CILACAP, PERTAMINA BALIKPAPAN, PERTAMINA BALONGAN. Carried
out predictive maintenance contracts (vibration, laser alignment, in-
situ balancing) with more than 40 on site jobs, there are; PT. Cabot
Indonesia, PT. Styrindo Mono Indonesia, PT. Petrojaya Boral
Plasterboard, PT. Frisian Flag Indonesia, PT Tekpak Indonesia, PT.
Bekaert Indonesia, PT. Indonesia Power, PT. Astra Daihatsu Motor, PT.
Indah Kiat Pulp Paper, PT. Riau Andalan Pulp Paper, PT. Indopoly
Indonesia, etc. Scope of work includes identification of critical
machineries and measurement points, installation of cementing studs,
establishment of reference baselines, periodically collection of
vibration spectra, comparing spectra, fault detection, trending,
diagnosis of faults, recommendation of appropriate actions and actual
balancing and alignment work in the process of evaluating and
justifying for the system. Qualification; Bachelor of Engineering
from University of Indonesia. Technical Training; Vibration Analysis,
Laser Alignment & Balancing Course, Academy of Applied Engineering,
TSSI, Malaysia, Operation and Maintenance NLB High Pressure Pump,
Jakarta, Voyager Plant Information Management System Jakarta, Level 1
Infra-red Thermography.
